Clean Diesel – Diesel Technology

FedEx Express Adding 24 EVs to Delivery Fleet

June 28, 2011

MEMPHIS, TN – Within the next couple months, FedEx Express plans to add 24 new all-electric vehicles to its delivery fleet. A subsidiary of FedEx Corp., FedEx Express is more than doubling its all-electric fleet to reach a total of 43 electric vehicles.

At the same time, FedEx Express is adding more hybrid-electrics, using composite vehicles and upgrading over a tenth of its conventional vehicle fleet to more energy-efficient vehicles.

“We are using efficient technologies that are readily available now, while investing in innovative technologies that we hope and believe can be vehicle workhorses for the future,” explained Dennis Beal, vice president of global vehicles at FedEx Express.  “Our goal has always been to optimize and operate our vehicle fleet in an economically and environmentally sustainable manner, so that emissions are reduced while serving our customers in the best possible manner.”

FedEx Express is bringing new all-electric delivery vehicles to New York City, Chicago and Memphis, and diversifying the existing Los Angeles fleet. In all, FedEx will add into service 15 Navistar eStar electric vehicles, two Freightliner Custom Chassis Corp. (FCCC) eCell electric vehicles and two FCCC electric vehicle retrofits, and five Ford Transit Connect Electric vans to complement the current 19 all-electric vehicles deployed in Los Angeles, London and Paris. 

These vehicles will be studied to help evolve all-electric vehicle technology. The company hopes to model the impact of future all-electric vehicle growth on the shared energy grid.

In New York, FedEx Express will work with GE and Columbia University’s Engineering School to study energy grid impacts in an effort to project how large vehicle deployments would impact the energy grid. In Chicago, FedEx Express will compare different all-electric vehicle technologies to determine what works best for its fleet needs. In Memphis, FedEx Express will use Enova Systems’ flexible drive technology to retrofit existing vehicles to make them all-electrics, saving resources through using existing vehicle bodies. 

FedEx has also added five Transit Connect Electric vans from Ford Motor Co. and Azure Dynamics to support the corporate Information Technology Asset Disposal program, driving regularly scheduled routes to pick up, recycle, reuse and dispose of IT assets.

In Los Angeles FedEx Express is diversifying its fleet, adding an FCCC eCell to its current four Navistar eStar all-electric vehicles. FedEx Express is also in the process of adding 45 new FCCC-Eaton hybrid-electric pickup and delivery vehicles to its fleet. 

“Different vehicles are appropriate for different routes,” said Keshav Sondhi, manager of asset management for FedEx Express Global Vehicles. “The key is to use the right truck for the mission on the right route. FedEx Express is adding all-electric and hybrid-electric vehicles to dense urban routes that have a lot of starting and stopping. This use of regenerative braking and electric motors significantly improves the efficiency of the vehicles on such urban routes.” 

On high-mileage routes, FedEx is upgrading vehicles with 4,000 fuel-efficient, lower emitting BlueTEC clean diesel Sprinter Vans. Each Sprinter is at least 100-percent more fuel-efficient than the most commonly found alternative it replaces, Sondhi said. “Since launching our first Sprinter in 2000, we have put close to 1.4 billion miles on these more fuel efficient vehicles, saving over 66 million gallons of fuel compared to their predecessors.”

FedEx Express has also been piloting five composite vehicles from Utilimaster in Detroit, Memphis, Jackson, (Tenn.) and Jonesboro, Ark. The smaller, more efficient engine and low weight of the composite materials in “The Reach” vehicle -- including recycled rubber material, resin, fiberglass and poly core -- allow it to achieve 35 percent better fuel economy than its predecessor.

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